Vehicle requirements & system design
Technical design for efficient and reliable e-buses
Why precise system design ensures operational reliability
Decisions with foresight
The requirements for electric vehicles differ significantly from conventional diesel or gas buses. For reliable and economical operation, vehicles must be tailored to their operating conditions from the outset. We calculate vehicle- and route-specific energy demand, considering topography, rotations, climate conditions and passenger turnover. A key focus is on HVAC systems (heating, ventilation, air conditioning, heat pumps), which strongly influence energy consumption. For each temperature range, operating points are defined to balance comfort, efficiency and costs. Traction motorisation is also adjusted: different axle configurations and power variants are compared to optimise driving dynamics and efficiency. Charging infrastructure integration (CCS, pantograph, depot or opportunity charging) is included, as well as support in tenders. Based on requirements, we prepare specifications, review offers and evaluate manufacturer solutions. The result is a coherent overall concept that aligns vehicles, operations and charging infrastructure.
Solutions that move you forward
Your Benefits
- Vehicles precisely matched to operating profiles
- Optimised energy efficiency through HVAC design
- Comparison of different motorisation concepts
- Smooth integration of charging infrastructure
- Support in tenders & manufacturer evaluation
Our Contrubution
Energy consumption model
Definition of vehicle-specific energy demand incl. topography, rotations and scenarios.
Sizing of the battery
Derivation of required battery capacities and charging power from real energy demand.
HVAC system design
Development of temperature curves and performance profiles to balance comfort and efficiency.
Traction motorisation
Comparison of different motorisation variants and their impact on operations and energy consumption.
Specifications & tendering
Preparation of technical requirements and evaluation of manufacturer offers.
Our Offers
Fleet strategy and technology selection
Comparison of propulsion technologies and concepts to define a sustainable and cost-efficient fleet strategy
Direct comparison of charging systems
Evaluation of charging technologies regarding costs, energy demand, efficiency and future viability
Network planning for e-mobility
Optimization of routes and schedules considering demand, stability, and electrified operations
Sustainability and life cycle assessment
Ecological and economic evaluation via LCA, CO₂ balance and life cycle costs
Vehicle battery system design
Sizing of traction batteries based on energy needs, charging strategy, chemistry and aging models
Vehicle requirements system design
Definition of technical requirements incl. HVAC, driveline and interfaces to charging and operating systems
Intelligent charging algorithms for e-operations
Algorithms for load optimization, peak shaving and battery life extension
Target network planning for charging systems
Simulation and assessment of infrastructure options incl. locations, grid connection and energy balance